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    Recycled Shipping Containers

    Featured on NBC Nightly News with Brian Williams, May 3, 2007 (view video)

    Shipping containers are being recycled as strong, readily available and environmentally conscious materials to build hurricane-resistant bungalows, urban infill housing and even large residential developments. The Lawrence Group, a St. Louis-based architectural firm, and SG Blocks of St. Louis have teamed to engineer SG BLOCKS™, an engineered structural system of structural components that can be used in virtually any home or building design an architect may desire.
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    FACTS
    • St. Louis-based The Lawrence Group is partnering with a new company, SG BLOCKS™ (Safe Green Blocks™) of St. Louis, in designing an engineered system for building single-family and multi-family homes as well as commercial developments from recycled shipping containers.
    • Recycled shipping containers, one of the latest trends in sustainable building materials, are strong, readily available, quick to assemble and provide an environmentally conscious alternative for constructing homes and other buildings.
    • Unlike other attempts to recycle these containers, the SG BLOCKS™ approach is to utilize them as an engineered structural system that can be used in virtually any home and building design an architect may desire. SG BLOCKS™ can be fabricated throughout the country, and will be built to specifications to assure consistency.
    • SG Blocks™ uses sustainable and precision technology to transform certified ISBU shipping containers into strong structural building components for homes, housing developments, offices, military units, or any structure you may desire.
    • SG BLOCKS™ in conjunction with The Lawrence Group currently is studying the use of 500 containers for construction of a multi-family senior living facility in California. SG BLOCKS™also is working on such diverse projects as administrative office buildings at Fort Bragg, apartment buildings in Phoenix and Myrtle Beach, and Port Authority security offices in Jacksonville.
    • SG BLOCKS™ was founded in part by Steve Armstrong and Bruce Russell, also founders of The Stratford Companies of St. Louis, and principal innovator David Cross who serves as Business Development Officer. In addition to St. Louis, SG BLOCKS™ offices also are located in South Carolina, Florida, Tennessee and Colorado.
    • There are more than 11 million shipping containers in circulation worldwide. More than 300,000 of these containers are sitting unused in a variety of port cities throughout the United States due to an imbalance in the import/export trade. In most instances, it costs a company more to ship the container back to the country it came from than to store it.
    • This stock represents a potential of more than 90 million sq. ft. of “Value-Cycled™” green construction. A relationship with Triton Containers, the world’s largest container, will assure an ample supply of the quality containers.
    • Making a ton of steel from virgin materials uses 6,481 kilowatt-hours of electricity and 1,784 kilowatts to recycle a ton of steel from 100 percent scrap. But it takes only 800 kilowatt-hours of energy to convert shipping containers into SG Blocks. As a result, SG Blocks meet a number of LEED (Leadership in Energy and Environmental Design) requirements.
    • The Triton containers are made of steel and are 40’ long, 8’ wide and 9.5’ tall with marine-grade plywood flooring. They are certified as ISBUs assuring the construction and environmental quality of the container.
    • Containers are modified into SG BLOCKS™ by cutting out windows and doors. By putting them together in different structural designs, they can be fabricated into a house or building. The structures sit on a regular concrete foundation over a crawl space, basement or slab.
    • Preliminary testing and actual field experience to-date indicates that homes made from recycled shipping containers are acoustically sound, can be easily insulated and can be finished with any type of skin, including brick and siding, to make them look like a conventional home. New space-age technology, such as ceramic insulating coating, is being used to increase the insulation values of the walls as compared to conventional fiberglass insulation.
    • Because the process is in development stage, single-family individual homes made of the recycled shipping containers tend to be slightly more expensive than stick built. But because the homes are incredibly sturdy, the premium paid may be well worth it in area prone to hurricanes and earthquakes.
    • Commercial and multi-family applications are showing good promise of being competitive with conventional construction materials and providing many side benefits in terms of strength, durability and speed of erection.
    QUOTES
    Lawrence Group principal Dan Rosenthal
    "Architects love problem-solving, and when Steve Armstrong and Bruce Russell (two of SG Blocks' founders), who are longtime clients of our firm, shared their idea to use these containers as home-building material, we became very excited by the potential."

    "The finished homes are stronger than conventional construction because they resist lateral loads such as those seen in hurricanes and earthquakes. Basically, they are steel welded to steel."

    "The shipping containers are exposed to weather, salt water … they are built to be extremely sturdy and reused. If you weld them together, you get a "moment-resisting" connection. They stand up really well to the kinds of forces you would anticipate in a hurricane or earthquake."

    "The homes also are energy efficient. When the appropriate coatings are installed, we have an envelope that reflects about 95 percent of outside radiation, resists the loss of interior heat, provides an excellent air infiltration barrier and does not allow water to migrate in. Because of the superior roof structure, it is easier to incorporate ‘green’ roof systems."

    "We use Super Therm, a ceramic paint made by Superior Products of Minnesota, as a multipurpose solution. The physics of this product are amazing; it can be used as a paint, an adhesive, an insulator, a fireproofing material and an acoustic barrier,"

    SG Blocks Director of Business Development David Cross

    "We're taking these unused containers out of the energy waste stream and creating something with a higher, better use which is more than recycling; it's 'value cycling."

    North Charleston, South Carolina City Councilman Kurt Taylor
    "The homes have higher energy and fire safety ratings for a safer home with lower utility costs. The new home is beautiful. The interior and exterior looks as good as or better than any other home in the neighborhood, but this home is stronger and more energy-efficient. If a hurricane comes up, I'm going to ask if I can stay with them!"

    To arrange an interview, contact Mary Schanuel.

    The Lawrence Group is one of the largest and fastest growing architectural, interior design and town planning firms in St. Louis with 180 employees in five states, including network offices in Austin, New York City, Denver and the Carolinas. Named in the “Top 100 Giants” by Interior Design magazine and the “Top 500 Design Firms” by Engineering News Review, The Lawrence Group is an industry leader in design, project delivery and real estate development services to health care, commercial and housing clients. The Lawrence Group is a member of the American Institute of Architects and the U.S. Green Building Council. For more information, call Donna Gamache, director of communications, at 314-231-5700 x341 or visit www.thelawrencegroup.com.

    RELATED LINKS

    Shipping containers find new life as homes (view video)
    "NBC Nightly News with Brian Williams" May 3, 2007

    Using recycled cargo containers for homes
    St. Louis Post-Dispatch, April 20, 2007
    Recycled shipping containers - Lawrence Group, SG Blocks featured in St. Louis Business Journal
    AEC St. Louis
    Using recycled cargo shipping containers for homes and developments
    AEC St. Louis

    CONTACT INFORMATION
    Mary Schanuel (Agency)
    Synergy Group
    314.961.9772 (office)
    314.961.9782 (fax)

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